Mar
21
2009
0

Bear’s Spring Motorcycle Check List

Why must the nut always fall in that unreachable place!

Why must the nut always fall in that unreachable place!

Spring is here and there are a few things you should be thinking about when getting back on the road.

Below is a pretty through checklist to run through be for hitting the road this spring!

Have a great and safe season!
Keep it between the ditches and the shinny side up!

Spring Check List:

Electrical
· Check head light high/low beam, tail/brake light, turn signals, instrument and driving lights.
· Test Kill button/switch and inspect overall wiring for chafe. Use wire ties to secure loose wires. A shot of WD-40 will keep switches & locks healthy.
· Check battery levels and clean terminals. Baking soda & water will clean corrosion from the post (Don’t get it inside the battery!), a little petrolatum or grease helps prevent future corrosion.
· Inspect starter connections & mounting bolts. Check shaft for excessive wear if noisy.
· If your bike has a fuse box, check ‘em and get spares or Test Breakers. Fire is bad.

Engine
Fluids
· Check levels. If engine/trans. oil is very dark or black, smells burnt, change oil & filter.
· Inspect fuel filter & screens for crud and check lines for chafe and dry rot.
· Water cooled Engines:
Check coolant/anti-freeze level, and check flow/pump/hoses.

Brakes
· Check and adjust lever & pedal travel. Refer to your owners/shop manual for specs.
· Check master cylinders for clean brake fluid & proper fluid levels.
· Irregular or “jerky” stopping may mean a warped rotor or drum.
· Inspect pads/liners and replace if needed. Don’t let a front brake grab on wet pavement.
· Brakes are possibly the most important component on a bike. Don’t bet your life on worn brakes!

Tires & Wheels
· Inspect tires for even wear, tread depth and dry rot (cracking) or cuts in side walls.
· Inspect valve stems for dry rot (and rim cuts on tube stems).
· Check air pressure. Do not over inflate especially in Hot conditions/climate.
· Inspect rims for dents, cracks (alloy) and Carefully tighten loose spokes.
· Check axles, axle nuts & hardware for tightness & wear and lube the bearings.
· Inspect drive chain(& lube) or belt for excessive wear and adjust/replace as needed.

Engine & Transmission
· Check spark plugs. Brown to grayish-tan is good. Black is probably from burning oil or a rich fuel/air mix., light gray or whitish can mean a lean fuel/air mix or an intake leak.
· Check carb(s), adjust float level(s) & idle/fuel/air. Clean carbs are happy carbs… Aerosol Carb/Injector cleaner can work wonders on carburetor or fuel injected motors.
· Inspect/adjust ignition components & replace old spark plugs & wires.
· About every 500 miles, check nuts, bolts & screws for tightness.
· Inspect oil lines for leaks, cracks or chafe & look for oil leaks from the engine/trans. case(s).
· Inspect air filter(s) and if dirty, replace or clean depending on type.
· Inspect exhaust for leaks (especially at the manifold) and check mounting brackets. · Adjust clutch, replace plates if slipping or dragging. Check primary drive chain/belt.

Frame & Suspension
· Check/tighten/torque all nuts & bolts, & engine/trans. mounting hardware.
· Look for hair line cracks around engine/transmission mounting brackets.
· Check steering head/fork assembly for looseness/tightness and adjust if needed.
· Lube steering(tree) bearings.
· Check fork fluid level (refer to owners manual, use only approved hydraulic fluid).
· Inspect rear shock(s), (replace if worn or soft) and check fender mounting brackets/hardware.
· Inspect handle bars for cracks, check mounts and oil all cables.

Highway Tool Kit & Spares

  • Wrench set.
  • Sockets with ratchet, extensions, U-swivel.
  • Screw drivers.
  • Pliers (needle nose, vice grip & slip joint).
  • Crescent wrench.
  • Hex wrenches.
  • Small utility knife.
  • Small hammer & punch.
  • Hack saw blades.
  • File.
  • Thickness gauge.
  • 12v test lamp.
  • Fuses.
  • Assorted nuts, bolts, cotter pins, etc.
  • Chain mast. link & spare links.
  • Spark plugs.
  • Ign. points or module.
  • Hose clamp.
  • Bulbs.
  • Spoke wrench.
  • Elect. Tape.
  • Elect. wire.
  • 1 Can Flat Fix.
  • Flat tire plug kit.
  • Sm. tube silicon/gasket maker.
  • Picture (braided)wire.
  • 1 Qt. Oil.
  • Shop rag.
  • Small flash light.
  • 8′x10′ poly plastic rain sheet.
  • CELL PHONE…

Remember we’re here at the Old Bike Barn www.oldbikebarn.com if you need some tech help or advice on parts.

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